MANUSsim - CNC Simulation Software

CNC G-Code Simulation

MANUSsim - CNC Simulation Software

Prevent crashes, scrap, and quoting errors by simulating real NC code—on a digital twin of your exact CNC machine.

Powerful, Fast & Affordable CNC Simulation That Simulates Real NC Programs

Developed for over 15 years, MANUSsim offers a wide range of advanced features. Thanks to its afforable prices, you can now start simulating and verfying your NC programs on your actual CNC machine twin.

Real G-Code Simulation

No More COLLISIONS!

No more damage, loss of money and time in CNC manufacturing!

MANUSsim saves you time and money. MANUSsim warns
you for collisions. No more spindle, fixture, material, tool
crashes, spindle crash and tool breakages!

MANSUsim screenshot showcasing collision detection.

No More SCRAP PARTS!

Produce defect-free parts at the first time with MANUSsim!

No more scrap parts due to gouges, rapid cuts, NC code errors or
collisions. MANUSsim detects and warns you for all these machining
errors. No more time wasting trial machining on dummy parts.

MANSUsim Screenshot showcasing how simulation is done.

No More FEAR! FAST first part cutting!

No more fear, uncertainty and waste of time in CNC manufacturing!

With MANUSsim, do not lose your valuable time and money by sticking
on the CNC window while cutting your first part. First part machining
doesn't have to be like a slow motion (low feed rate) horror movie.

MANUSsim CAM Integration

Use MANUSsim in the fastest way with simple CAM data transfer!

With MANUSsim-CAM integration modules, transfer all your
data (model, stock and fixture, tools, holders, part zero) quickly
from the CAM program and use MANUSsim in the fastest way.

CAM which MANUSsim supports, including Siemens NX, Mastercam, Fusion360, Solidcam, Hypermill, Catia V6, Solid Edge Cam Pro, Catia v5

GET REAL machining times before cutting!

No more wrong quotations and plans due to
falsely predicted machining times!

Machining times in CAM programs are very different
from actual machining times. MANUSsim gives you
real machining times with 90-95% accuracy. It allows
you to make your offers and plans with clarity.

CNC DIGITAL TWIN of all your CNC Machines

Safe, fast and profitable production with MANUSsim CNC digital twin!

We integrate CNC simulation for all CNC machines and NC
control units. It doesn't matter whether you have 6 axis CNC
milling machine, millturn machine with multi turrets, milling
machine with multiple heads or swiss type lathe.

MANUSsim - Featured Video

Collision Detection

Any type of collision between CNC moving parts, fixtures, cutting tools and holders are detected automatically.

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Axis Limit Detection

No unexpected CNC axis limit error. By using MANUSsim, you will not see any interruptions anymore while your CNC is running.

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Model - Cut Stock Comparison

Check gouges and excesses on your cut part visually and numerically. Real comparison that results from real NC program cuts.

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Rapid Cut Detection

Rapid movement cuts are detected automatically in MANUSsim. You will never miss even the smallest rapid cut anymore.

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Instant Gouge Detection While Cutting

You do not have to wait for the end of simulation to detect gouges on your part. Gouges are immediately detected and reported.

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Flute & Tool Length Optimization

MANUSsim calculates optimum tool and flute length, thus eliminates the use of unnecessarily longer cutting tools and flute lengths. Long tools hinder feed rates and cause vibrations, while shorter tools risk collisions. MANUSsim steps in to find the sweet spot, adjusting total and flute lengths for optimal performance.

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MANUSsim - CAD/CAM Interfaces

Automatic Data Transfer from Siemens NX

Just with a few click, you can transfer all data needed (cutting tools, holders, fixtures, stocks,models, WPCs) to MANUSsim.

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Automatic Data Transfer from Mastercam

Just with a few click, you can transfer all data needed (cutting tools, holders, fixtures, stocks,models, WPCs) to MANUSsim.

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MANUSsim - Sample Videos

Using Angular Heads On 5-Axis CNC Machines

You can easily and effectively use your angular heads with MANUSpost. You can easily simulate angular head operations in MANUSsim.

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6 Axis CNC Post Processor & NC Code Simulation

Effective use of 6 axis CNC milling machines (with 3 rotary axes) is possible by using MANUSpost and MANUSsim.

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A Full True G code (NC program) Simulation of a Part Resembling a Spacecraft

Two new players have burst onto the scene! These are MANUSpostdeveloper and MANUSsim. Your search for a robust CNC postprocessor developer and an affordable true G Code (NC program) CNC simulation and verification solution is now closer than you ever imagined!

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CNC Millturn Simulation

MANUSsim is our CNC simulation and verification software that accurately simulates real G-code. Compared to simulations in CAM software, its ability to simulate G-code enables a more precise and secure simulation of the machining process.

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Features and Sample Parts

Well-designed tabs that securely and delicately hold the piece in a 5-axis machined part. No tabs were modeled; they all naturally emerged through toolpaths. . MANUSsim conducts accurate G-code simulation, offering the most reliable solution for ensuring the safety of your machine.

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Use of Tabs for Machining a 5 Axis Part 1

Almost everyone appreciates the use of tabs when cutting parts on CNC machines; they're a clever way to secure a part by utilizing the excess stock material left uncut. Manus Software team to illustrate how tabs are utilized in a 5-axis part.

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Use of Tabs for Machining a 5 Axis Part 2

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Why machine shop trusts MANUS Software

15+

years of experience

1000+

post processors created

200+

CNC machines modelled in MANUSsim

400+

customers

Ready to Simulate Your Shop’s Real NC Code?

Book a demo to see how MANUSsim prevents scrap and boosts productivity—without breaking the bank.

Book a Demo